How to Replace the Water Pump Impeller on a Mercury Optimax 200 Hp Outboard. Find Thermostat - 8M0057307 here. DOWNLOAD 135HP Service Manual Mercury Evinrude Johnson Mariner This INSTANT DOWNLOAD 135 horsepower Mercury, Mariner, Yamaha, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Showcasing Mercury Outboard Thermostat Replacement and much more in stock on the internet. Founded in 1939 by the talented engineer-businessman Carl Kiekhaefer, the Mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. Location of Thermostat on a Mercury 1986-1987 hp 35hp Outboard INSTANTLY DOWNLOAD outboard repair manuals straight to your computer in seconds. JKWaterCraftParts has been selling quality replacement parts to rebuild your Watercraft, Jetski, Marine, Boat, Inboard and Outboard engine for over a decade. SIM Yamaha also sells Yamaha outboards at discounted prices. We specialize in finding engine rebuild parts and electrical parts since 2004. Mercury offers a range of thermostat kits that include the necessary gaskets and O-rings to complete the installation. Valley Heating and Cooling offers fast air conditioning service throughout the Decatur, Alabama area. Kiekhaefer Mercury Vintage Outboard Motor Service Manuals for only $4. a boat mechanic has a lower half of mercury 40 hp same year 2001. Sierra International 18-3569 Marine Thermostat Kit for Mercury/Mariner Outboard Motor Feature. Enter you serial number at www. Shipped with USPS First Class Package. 18,408 results for mercury thermostat Save mercury thermostat to get e-mail alerts and updates on your eBay Feed. Get boat parts and outboard boat engine motor parts and accessories you need, when you need them. Mercury Mercury & Mariner Outboard Parts by HP & Liter 28HP 664-25800 AND BELOW - 28 HORSE POWER Crankcase and Cylinder Head. Unfollow mercury mariner outboard thermostat to stop getting updates on your eBay Feed. Mercury Marine Outboard Motor User manual. After all, it is a device, which must be taken care of and replaced after aspecific time. 0L Outboard Long Shaft Water Tube. I bought a proper service manual on-line. Mercury/mariner Download 2001 Service Manual 50/60 Hp 50hp 60hp 4 Stroke Outboard DOWNLOAD HERE 2001 Service Repair Manual Application: 2001 (01) Mercury-Mariner models 50 HP (50HP) & 60 HP (60HP) 4-Stroke (Four Stroke) Outboard Engines With Serial Numbers 0T178500 and Above. GB532536777 $12. Download a 25HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. DOWNLOAD 90 HP Repair Manual Mariner Honda Yamaha Suzuki Mercury Evinrude Johnson This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 90 HP outboard engines were designed primarily for factory service 90 HP outboard technicians in a properly equipped shop. 9 Hp 4 Stroke Outboard Repair Manual [Improved] Mercury 75 90 Hp 4 Stroke Outboard Repair Manual [Improved] Mercury 30 / 40 Hp Fourstroke EFI Outboard Repair Manual [Improved] Mercury Mariner 9. 9 1986 mercury 9. Features: Temperature Rating: 160. Remove at thermostat housing and blow outward. 32-8329417 Mercury 200-250 3. I recommend no matter what 4 stroke outboard you run, check your oil level on regular basis. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury 115 hp outboard engines were designed primarily for factory service Mercury 115 hp outboard technicians in a properly equipped shop. Mercury outboard parts with tech support drawings and how to video. 4-stroke outboard motor oil G lift a 5280 Out of specification → Replace the thermostat. Manuals contain step-by-step repair procedures, illustrations, pictures and advanced troubleshooting. The information provided above is courtesy Mercury Marine and is provided as a courtesy to Power Source Marine's customers. Offering discount prices on OEM Mercury Marine parts for over 45 years. Fuel Line Connector : The fuel line connectors are the old standard Mercury bayonet type, with the one on the motor recessed in the front of the motor's lower cowling. com The water that sprays out the tell tale on a mercury is after it passes through the water jacket and through the tstats. According to experienced Mercury mechanics, there is a tendency for certain Mercury motors to use a rubber vane impeller which has a tendency to have poor resiliency in the rubber compound, and these Mercury impellers need frequent replacement in order to maintain the cooling system of the motor at full capacity. Outboard motor marine thermostats can malfunction. Throughout this site, you can find parts for Mercury, Johnson, Evinrude, Yamaha, Suzuki, Force, Chrysler, and the list goes on. Mercury outboard parts 40, 50, 55 and 60 hp Illustration with photos 50, 55 and 60 horsepower three cylinder 2 stroke illustrations. We are Australian owned and operated and supply aftermarket outboard spare parts to the recreational and commercial boating industry. com: your source for Outboard Motor Parts. how to repair mercury outboard controls; how to replace a fuel filter on a 50 hp mercury; how to replace control on mercury outboard; how to replace spark plug wires on a 99 mercury 40hp outboard; how to replace throttle cable on 1999 bass tracker; how to service 1996 50hp force 50; how to service a 2002 mercury 75hp marine engine. Nothing on the water today is faster or more proven than the OptiMax Pro XS. 3 years ago I bought a 2008 Bass Tracker 175 TXW with a 50 HP Merc 2-stroke on the back. If slight air pressure does not work, follow hose up to thermostat housing to make sure there is not a kink. com The water that sprays out the tell tale on a mercury is after it passes through the water jacket and through the tstats. The pistons have a 66. 9hp overheating mercury carburetor 9. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury 115 hp outboard engines were designed primarily for factory service Mercury 115 hp outboard technicians in a properly equipped shop. 3 liter engines used in all the Mercury Villagers and Nissan Quests from 1993-2002 have the thermostat installed just the opposite of most all other. You should always follow manufacturer's instructions. I have a 2005 Mercury 60hp BigFoot 4-Stroke(ser # 1B063) and the over heat alarm goes off when rpm's go over approx 3500-4000. Showcasing Mercury Outboard Thermostat Replacement and much more in stock on the internet. I have a 1993 Johnson 25HP outboard and I want to check the temperature after it is warmed up to see if the thermostat is working properly. According to experienced Mercury mechanics, there is a tendency for certain Mercury motors to use a rubber vane impeller which has a tendency to have poor resiliency in the rubber compound, and these Mercury impellers need frequent replacement in order to maintain the cooling system of the motor at full capacity. Outboard Engine Parts 2007 and Later BF50DK2 LRTA CYLINDER. Remove at thermostat housing and blow outward. Get the best deal for Outboard Cooling Systems from the largest online selection at eBay. servicemanualvault. mercurypartsexpress. Founded in 1939 by the talented engineer-businessman Carl Kiekhaefer, the Mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. Free MERCURY/MARINER DOWNLOAD 1965 1989 Service Manual 45 to 115 HP Outboard Spark plug Fuel line Replace fuel hose Breather hose Engine oil Gear oil Lubrication. I'm just saying that chance is less than the other "unknown" stuff in your raw water side. Thermostats - Since 1998, iboats is the most trusted water lifestyle online store for boat parts and accessories, boats for sale, and forums. Get boat parts and outboard boat engine motor parts and accessories you need, when you need them. I do have a infer red Temperature gauge that measures surface temperatures of anything. DISASSEMBLY 1. Welcome to Southcentral Outboards. Mercury Outboard Decals,mercury decals,mercury decal,mercury stickers,mercury decal set, mercury decal kit, mercury logo decals, mercury motor decals,mercury engine decals,mercury cowling decals,mercury hull decals,outboard decal kit,outboard decal set. 9hp overheating mercury carburetor 9. 32-8329417 Mercury 200-250 3. Mercury/Mariner Outboard Thermostat & Gasket (70hp - 125hp 2-Stroke) 803061T1 See more like this Thermostat for Mercury, Mariner Outboard 18 hp 20 hp 25 Hp 14586 including seal Brand New. 9, F115 and all other 4stroke outboards. In hindsight and to other members benifit, it is easy to check your thermostat and can be checked and refitted as it has an o ring around the housing which stays intact instead of a gasket. Step 2: Remove top cover and locate thermostat. Mercury outboard parts with tech support drawings and how to video. If you don't see what you need please call toll free 1-800-463-9001. I loved the motor when it. Featuring mercury outboard thermostat replacement now. Wacomechanic that sold it told me it had a thermo. Inspect and Clean Spark Plugs. We carry thousands of the most popular and highest quality marine parts for all major brands of outboard motors, personal watercraft, and sterndrive applications. Of course, there is that chance its stuck at some setting where its ok at idle and runs hot at cruise. Three new replacement thermostat housing kits are available for these engines. Buy Discounted Mercury outboard parts and Mariner outboard motor Parts. com: your source for Outboard Motor Parts. Individuals using this 25HP outboard marine repair manual should possess basic knowledge of tools and mechanical theory. Outboard motors can efficiently use water for cooling. When your outboard’s thermostat fails, come to Wholesale Marine. Let me know what you find, I'll keep digging as well. It started out a love/hate thing. 2002-03-08. 0L Outboard Long Shaft Water Tube. The inspections aside, how to remove and replace the lower unit on your Mercury outboard motor is a process as simple and straightforward as taking off a boot and putting it back on. Outboardparts. Mercury Marine 8M0109441 Thermostat 160. other mercury outboard cooling components available here also!. View and Download Mercury 200 user manual online. Mercury 115 Hp EFI 4 Stroke Outboard Repair Manual [Improved] Mercury Mariner 8 / 9. GB532536777 $12. Replaces Mercury #14586. This Mercury 99080M THERMOSTAT fits the following models and components:. 9hp idle wire replacement 9. I ordered thermostats and poppit valve parts to install as part of routine maintenance. Thermostat replacement kit for Mercury, Mariner and Force outboards. Now a lot of people say "how do you change the oil on a 4-stroke outboard?". Even the cheapest digital thermostats have schedules, so that they can have different heating points during the morning, daytime, evening and overnight, and range from having weekend vs weekday to 7-day indepedent schedules. The average cost for a Mercury Mariner water pump replacement is between $255 and $313. We are Australian owned and operated and supply aftermarket outboard spare parts to the recreational and commercial boating industry. Mercury offers a range of thermostat kits that include the necessary gaskets and O-rings to complete the installation. We have much more available. Cross Ship - Leaves in 3-5 days. Please review our Warranty, Returns & Refunds policies before you place an order. 9hp overheating mercury carburetor 9. Save yourself time and money by picking up the right engine repair manual. More references related to mercury 150 black max outboard manual 06 Equinox Front Hub Replacement Guide Ebooks Pdf. 95 a down load run through the pages to find the transmission section and if it suits what you want , down load it and have a manual for all the items you need to do. Will pass through and out the bottom through the main water channel. By clicking close you agree to use the site as is. It takes considerable amperage to operate the starter, which in turn requires a large diameter wire to carry the load. Can someone tell me(or show a pic) where the thermostat is located? Part # for thermostat would be great if you have that too. 2002-03-08. Step 3: Remove four bolts holding thermostat to the block. Also we noticed at high speed, there is no water coming out the telltale. You may have to register before you can post: click the register link above to proceed. Sierra International 18-3569 Marine Thermostat Kit for Mercury/Mariner Outboard Motor Feature. 4-stroke outboard motor oil G lift a 5280 Out of specification → Replace the thermostat. Mercury part number for that is 881429. Mercury's procedure varies by engine size and series. 2000 mercury 200 hp efi outboard replace impeller; 01 mercury opti 200 hp impeller replacement; 1979 200 hp johnson manual thermostat operating temperature ; 1980 johnson 200 hp outboard engine oil pressure; 1976 mercury 200 hp service manual cylinder compression; 1983 200 hp mercury outboard service manual; 1986 johnson 200 hp engine diagram. I don't have a manual on it. net, where we have the parts you need at deep discounts between 15% and 80% off all of the parts that keep your outboard engine running its very best. 9hp overheating mercury carburetor 9. Will allow for running at idle speeds. Manuals contain step-by-step repair procedures, illustrations, pictures and advanced troubleshooting. 18,408 results for mercury thermostat Save mercury thermostat to get e-mail alerts and updates on your eBay Feed. If the bolts do not come off, wiggle the fitting to expose the thermostat to be able to change it. Category Howto & Style. Enter you serial number at www. It is nothing more than a remotely activated switch. Outboard Mercury Needles Outboard Mercury O-Rings We have outboard mercury electrical parts which include: Outboard Mercury Starters Outboard Mercury Trim Motors Outboard Mercury Stators Outboard Mercury Switch Boxes Outboard Mercury Alternators Outboard Mercury Solenoids Outboard Mercury Rectifier Outboard Mercury Voltage Regulators Outboard. suziki mercury 9,9 2007 oil filter change on 9. Everything seemed fine with the motor in gear - nice flow but when I would put it in neutral it sometimes slowed to a trickle. Re: 25hp Mercury Cooling - Thermostat Help First make sure that your model has a thermostat. I will try to lead you in the right direction, but please realize, some engines no longer follow this design. Quicksilver 27-812867 Mercury Mariner Outboard Thermostat Housing Gasket New Genuine. Download a 200HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. DOWNLOAD 25HP Repair Manual Mariner Evinrude Yamaha Suzuki Johnson Mercury This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 25HP outboard engines were designed primarily for factory service 25HP outboard technicians in a properly equipped shop. Outboard motors can efficiently use water for cooling. Replacement will be easier than wiring a new one, because the existing wires are already in position and accessible. Re: Mercury EFI outboard problem Post by mrbassin0614 » Wed Jan 11, 2012 7:31 am Ok so the bulb doesnt stay hard after youve been running it for a while. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 200 HP outboard motor to factory specifications. Mercury 115 HP OptiMax Outboard Service Manual. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury 115 hp outboard engines were designed primarily for factory service Mercury 115 hp outboard technicians in a properly equipped shop. 2012 Mercury 60HP Outboard Engine - 60ELPT EFI4-Stroke - Electric Start - Power Tilt & Trim This is a 2012 Mercury 60 hp Four-Stroke Outboard Motor that is in excellent condition & perfect working order, the motor is impeccable and looks like new it has a total of 96 hours of use, it starts right up, this is a 60 ELPT model, Electric start, Power Tilt & Trim, Electronic Fuel Injection, 20. The engine must be warmed up to open the thermostat and circulate water throughout the engine's cooling passages completely. This INSTANT DOWNLOAD 135 horsepower Mercury, Mariner, Yamaha, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. We are currently updating our data base, some prices and stock may have changed please call, email or contact us on our live chat for price and availability confirmation. See the four bolts holding the thermostat onto the block?. To change the thermostat on a 2002 Mercury villager, pull the hose away. You are invited to join our public Boat Repair Forum to seek assistance from other members. If the coolant temp is high, even at idle, I'd replace the thermostat. Get the best deal for Outboard Cooling Systems from the largest online selection at eBay. Mercury / Mariner / Force Oil Seal & O-ring Size Charts Section 14 Mercury / Mariner / Force Powerhead Bearings & Seals Section 9 Mercury / Mariner / Force Thermostats Section 10 Mercury / Mariner / Force Ignition and Electrical Section 11 Mercury / Mariner / Force Powerhead Gaskets Section 13. As I had to only disconnect a ¼" ID rubber hose, (appox. go and look for cracks in the bulb or around the hose, sounds like it could be sucking some air i am not an outboard mechanic or anything but i have had my share of fuel line problems. 9hp idle wire replacement 9. Kiekhaefer Mercury Vintage Outboard Motor Service Manuals for only $4. 887601002 Mercury 200-300 HP Outboard Port Thermostat Cover. According to experienced Mercury mechanics, there is a tendency for certain Mercury motors to use a rubber vane impeller which has a tendency to have poor resiliency in the rubber compound, and these Mercury impellers need frequent replacement in order to maintain the cooling system of the motor at full capacity. I will drop the lower leg and chech the pump. Mercury's procedure varies by engine size and series. This Site is best viewed in IE7 or newer and Firefox 3 or newer. GB532536777 $12. we share a common name -Craig. This video will most likely help you change any thermostat for almost all outboard engines including Yamaha, Suzuki, Honda, Mercury, Tohatsu and Evinrude. When your outboard's thermostat fails, come to Wholesale Marine. 95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help!. • Outboard engine serial number • Flat rate labor allowance • 3, 4, or 6 coils and P/N – per engine requirement • Part code: 306 • Failure code: 00 Mercury Marine will credit the dealer for the cost of parts and labor until February, 2015. SIM Yamaha is a USA Yamaha outboard motor and outboard motor parts dealer. MERCURY OUTBOARD SERVICES Inspect Thermostat. Founded in 1939 by the talented engineer-businessman Carl Kiekhaefer, the Mercury brand of boating engines are found as factory equipment with many watercraft manufacturers. 5HP - 40HP 50º 3H6-01030 2 2 of 5 THERMOSTAT fit Mercury Tohatsu Nissan Outboard M NS 3. We are Australian owned and operated and supply aftermarket outboard spare parts to the recreational and commercial boating industry. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. 160 degrees. Step 3: Remove four bolts holding thermostat to the block. we share a common name -Craig. 2 tons (58,481 pounds) - a decline of approximately 48 percent since 2001. This Mercury 99080M THERMOSTAT fits the following models and components:. Thermostat replacement kit for Mercury, Mariner and Force outboards. On the Mercury 40-60HP 2-stroke outboards the thermostat is this thing in the top right of the port side of the outboard. Step 2: Remove top cover and locate thermostat. Browse our daily deals for even more savings! Free delivery and free returns on eBay Plus items!. See the four bolts holding the thermostat onto the block?. SIM Yamaha is a USA Yamaha outboard motor and outboard motor parts dealer. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 90 horsepower outboard engines were designed primarily for factory service 90 horsepower outboard technicians in a properly equipped shop. go google and type in-- workshop manual for mercury optimax outboard-- there is apage mercury- marine. Sierra International 18-3569 Marine Thermostat Kit for Mercury/Mariner Outboard Motor Feature. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. You are invited to join our public Boat Repair Forum to seek assistance from other members. 9 install clutch rod 9. Mercury 115 HP OptiMax Outboard Service Manual. This video will most likely help you change any thermostat for almost all outboard engines including Yamaha, Suzuki, Honda, Mercury, Tohatsu and Evinrude. i have a 50 hp mercury outboard motor with twisted spline. The information provided on these pages is correct to the best of my knowledge, however the MasterTech makes no warranty, express or implied, regarding the use of, results of, or liability created from, application of this data. We comply with the State of California's Proposition 65 Proposition 65 provides California consumers with information prior to purchase regarding their potential exposure to certain chemicals. Mercury / Mariner Outboard Motor Section. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 40 HP outboard motor to factory specifications. Enjoy great priced products with fast shipping. 887601002 Mercury 200-300 HP Outboard Port Thermostat Cover. I ordered thermostats and poppit valve parts to install as part of routine maintenance. On seawater cooled engines, a plastic clear tube can be installed between the exhaust manifold and thermostat housing. Mercury/mariner Download 2001 Service Manual 50/60 Hp 50hp 60hp 4 Stroke Outboard DOWNLOAD HERE 2001 Service Repair Manual Application: 2001 (01) Mercury-Mariner models 50 HP (50HP) & 60 HP (60HP) 4-Stroke (Four Stroke) Outboard Engines With Serial Numbers 0T178500 and Above. Automobiles, trucks, and high-tech snowmachines are also water-cooled. Mercury 115 outboard thermostat replacement; Mercury 115 water bypass valve; Mercury 115 two stroke bolt torque specs; Mercury outboard 2001 2009 90 100 115 140 hp workshop manual; Mercury outboard motor 90/100/115/140 service manual; Mercury outboard thermostat 90 100 115 140 hp; Mercury service manual 2012 115 outboard. Also for: 3. Also we noticed at high speed, there is no water coming out the telltale. I have several pages entailing the gasket replacement process for these particular Mercury Outboard Models (650 - 700). Tilt the outboard motor up to the highest position and place the shift lever in the "R" (reverse) position. 32-8329417 Mercury 200-250 3. I recently replaced my old White-Rodgers, mercury thermostat with a programmable Lux model TX9600TS, but not before I had a moment of panic. 00 View Details. Shop for outboard thermostats for all make and models via Outboard Spares now. We specialize in Volvo Penta Volvo Penta engines, outdrives, propellers, and other accessories, but we also carry MerCruiser, PCM, Cummins, Perkins, etc. 9 install clutch rod 9. Clymer Mercury Outboard Marine service and repair manuals are written with model specific coverage for your Mercury Outboard Marine. Mercury evaluates the service performance of its dealers and assigns its highest rating of "Mercury Premier" to those demonstrating an exceptional commitment to service. Tools, water pumps, pistons & seal kits for Mariner motors. This INSTANT DOWNLOAD 6 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 200 HP outboard motor to factory specifications. Mine is a Mariner (identical) 15hp 2 stroke from 2000. 00 View Details. Our prices include shipping in the continental US, including the return of your core for credit. mercurypartsexpress. Get boat parts and outboard boat engine motor parts and accessories you need, when you need them. Tilt the outboard motor up to the highest position and place the shift lever in the "R" (reverse) position. For: Fresh Water Cooling. Labor costs are estimated between $114 and $145 while parts are priced between $141 and $168. DOWNLOAD 200HP Repair Manual Mercury Suzuki Johnson Mariner Evinrude Get this INSTANT DOWNLOAD 200 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual delivered straight to your computer in seconds and fix your problem now. If the coolant temp is high, even at idle, I'd replace the thermostat. DOWNLOAD 25HP Repair Manual Mariner Evinrude Yamaha Suzuki Johnson Mercury This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 25HP outboard engines were designed primarily for factory service 25HP outboard technicians in a properly equipped shop. According to experienced Mercury mechanics, there is a tendency for certain Mercury motors to use a rubber vane impeller which has a tendency to have poor resiliency in the rubber compound, and these Mercury impellers need frequent replacement in order to maintain the cooling system of the motor at full capacity. How to Find the Serial Number on Your Mercury Outboard The serial number is your key to obtaining accurate parts information and availability for your Mercury Outboard. Welcome to Southcentral Outboards. We offer the most-complete line of outboard power, for fishing boats and speed boats, for pontoons and tenders, for work and for play. This service is available for only $4. Mercury - Mariner Outboard Cooling System, find water pumps, thermostats, impellers, heat exchangers and other Mercury - Mariner parts at Go2marine. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. It is the Mercury service manual 6/8/9. The result is an outboard family that blows away the competition when it comes to power, durability, performance and fuel efficiency. Shipped with USPS First Class Package. The service manual procedure states that you should put the thermostat in a pot of hot water and check if it opens and closes at the correct temperature. It is nothing more than a remotely activated switch. 200 Outboard Motor pdf manual download. Tilt the outboard motor up to the highest position and place the shift lever in the "R" (reverse) position. This represents a decline in mercury use in switches and relays of approximately 14 percent between 2001 and 2004 and approximately 40 percent between 2004 and 2007. Mercury / Mariner / Force Oil Seal & O-ring Size Charts Section 14 Mercury / Mariner / Force Powerhead Bearings & Seals Section 9 Mercury / Mariner / Force Thermostats Section 10 Mercury / Mariner / Force Ignition and Electrical Section 11 Mercury / Mariner / Force Powerhead Gaskets Section 13. DISASSEMBLY 1. The 41 series rod takes a shorter (SPS Mercury Pt # 10-848475 ) and the 50 series a longer( SPS Mercury part #10- 91995 ) this the third time I have found this in Hi Per Motors that had reciently been rebuilt in the last 3 months the bolts were new as if someone had either ordered the wrong part number or some parts guy, do it yourselfer, or. The outboard is set up for remote steering, allowing the driver of the boat to be closer to the middle of the craft. How to change the thermostat on a 25HP, 2009-10 Mercuy outboard, 4 stroke motor? - Answered by a verified Marine Mechanic. I'm just saying that chance is less than the other "unknown" stuff in your raw water side. For various Mercury and Mariner outboards. Change the thermostat on my 9. The overall mercury use in this category has decreased by 29. com The water that sprays out the tell tale on a mercury is after it passes through the water jacket and through the tstats. Make sure you replace engine oil and filters as well as gearcase in the lower unit. The number will start with a 0 or 1, then a letter (eg. LAING'S OUTBOARDS carries a large inventory of new parts for many makes and models of outboard motors, both old and new. I have a 1993 Johnson 25HP outboard and I want to check the temperature after it is warmed up to see if the thermostat is working properly. SIM Yamaha carries Yamaha OEM discounted engine parts and Yamaha maintenance parts and accessories for Yamaha outboard motors. the red band stopped in the late 70s like 79. This was the easy side. DISCLAIMER. We are Australian owned and operated and supply aftermarket outboard spare parts to the recreational and commercial boating industry. Featuring mercury outboard thermostat replacement now. Mercury part number for that is 881429. At idle the water comes out the telltale, but not forcefully like it did a year ago. Even the cheapest digital thermostats have schedules, so that they can have different heating points during the morning, daytime, evening and overnight, and range from having weekend vs weekday to 7-day indepedent schedules. Mercury 115 Hp EFI 4 Stroke Outboard Repair Manual [Improved] Mercury Mariner 8 / 9. Increased oil level is the first indicator. Get the best deal for Outboard Cooling Systems from the largest online selection at eBay. I do have a infer red Temperature gauge that measures surface temperatures of anything. Some features may not work as intended in your current browser. 9 mercury 1994 9. The thermostat is housed inbetween exhaust covers. Download Mercury outboard repair manual, mercury outboard repair manuals online, mercury 115 hp outboard 2 stroke manual, mercury 40 hp 4-stroke outboard service manual pdf instantly. Mercury offers a range of thermostat kits that include the necessary gaskets and O-rings to complete the installation. Had already bought the new thermostat before removing the old one unfortunatly as removing the stones was an easy fix (have kept it as a spare). Fuel Line Connector : The fuel line connectors are the old standard Mercury bayonet type, with the one on the motor recessed in the front of the motor's lower cowling. Download a 65HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Learn how to adjust idle on 115 hp Mercury outboard by downloading the factory repair manual instantly. The temperature of the Mercury 50 hp outboard is controlled by a thermostat and cooled with a water cooling system. Outboard Motor - Overheating Problem When at full throttle, after about a qtr mile, the motor stops spittin water and if I dont cut the throttle back the overheating alarm starts to sound. You are invited to join our public Boat Repair Forum to seek assistance from other members. Shop for outboard thermostats for all make and models via Outboard Spares now. Mercury Marine Two Years Limited Warranty (Europe) WHAT IS COVERED: Mercury Marine warrants each new Mercury Outboard, Mariner Outboard, Jet Products, Thruster Electric Trolling Motors, Mercruiser Inboard or Sterndrive engine products to be free of defects in material and workmanship during the period described below. Featuring mercury outboard thermostat replacement now. Depending on whether they are piloted on inland waterways or along the coast- mud, vegetation, sand, and salt can also damage these gauges. If you get steam out the exhaust, I'd up the raw water flow. Mine is a Mariner (identical) 15hp 2 stroke from 2000. the operation, safe use, and care of your outboard. Thermostats and Kits for your Mercury Mariner Outboard. Mercury list price for the thermostat for the 250 EFI is over $50. I have a 1993 Johnson 25HP outboard and I want to check the temperature after it is warmed up to see if the thermostat is working properly. Thermostat replacement kit for Mercury, Mariner and Force outboards. Nothing on the water today is faster or more proven than the OptiMax Pro XS. Marine Parts Source is unique in that we have the marine parts we sell in stock. DOWNLOAD 60HP Outboard Repair Manual Johnson Mercury Mariner Suzuki Yamaha INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. other mercury outboard cooling components available here also!. go google and type in-- workshop manual for mercury optimax outboard-- there is apage mercury- marine. We are not affiliated with Mercury Marine and accept no advertising. This document also contains specific recommendations for the following types of products: batteries, fluorescent lights, high intensity discharge lamps. DUAL WATER PICKUP FLUSH SEAL KIT 881150Q 1. Download a 25HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Mercury evaluates the service performance of its dealers and assigns its highest rating of "Mercury Premier" to those demonstrating an exceptional commitment to service. Three new replacement thermostat housing kits are available for these engines. This INSTANT DOWNLOAD 6 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Labor costs are estimated between $114 and $145 while parts are priced between $141 and $168. I recently replaced my old White-Rodgers, mercury thermostat with a programmable Lux model TX9600TS, but not before I had a moment of panic. Fuel Line Connector : The fuel line connectors are the old standard Mercury bayonet type, with the one on the motor recessed in the front of the motor's lower cowling. Customers who bought this product also commonly purchased the following combination of items. Manuals contain step-by-step repair procedures, illustrations, pictures and advanced troubleshooting. 95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help!. Some features may not work as intended in your current browser.